ENDOSCOPIC SURVEY IS AN IMPORTANT ACTION TO SAVE AND INCREASE THE FURNACE LIFE DURING THE CAMPAIGN . BECAUSE THE FOLLOW UP OF THE FURNACE CONDITION FROM START UP BY TAKING PHOTOS FOR THE FURNACE REFRACTORY PERIODICALLY AND COMPERE BETWEEN THESE PHOTOS AND DETERMINE THE TYPE OF REPAIRS NEED . THIS SURVEY HELP FOR SCHEDULING THE FURNACE MAINTENANCE WITHOUT ANY OPERATIONAL INTERRUPTIONS OR BREAK DOWN. .
CERAMIC WELDING PROCESS WAS DEVELOPED IN THE LATE 1960S BY A BELGIAN GLASS MANUFACTURING COMPANY. IT IS AN EFFECTIVE METHOD OF CARRYING OUT A WIDE RANGE OF FURNACE HOT REPAIRS WITHOUT OR WITH A MINIMUM EFFECT ON THE GLASS QUALITY DURING FURNACE OPERATION. EGYPTIAN GLASS SERVICES - EGS OFFERS BOTH TYPES OF CERAMIC WELDING REPAIRS FOR THE DAMAGE FURNACE . REFRACTORIES FIRST HOT FACE CERAMIC WELDING INSIDE THE FURNACE AT THE OPERATIONAL TEMPERATURES .SECOND COLD FACE CERAMIC WELDING OUTSIDE THE FURNACE . .
LIKE HOT SEAL THE EXPANSION JOINTS ,SEALING OVER THE SIDE WALLS BLOCKS ,SEALING BETWEEN THE SUPERSTRUCTURES AND CROWNS FOR ALL TYPES OF GLASS FURNACES. LIKE TABLE WARE GLASS ,CONTAINER GLASS , FLAT GLASS , FIBRE GLASS AND SILICATE GLASS .ALSO FOR CAST IRON, ALUMINIUM , COPPER , COKE & CEMENT FURNACES EGYPTIAN GLASS SERVICES - EGS CAN DO CERAMIC WELDING FOR SILICA REFRACTORY FOR GLASS CROWN & SUPERSTRUCTURES, AZS REFRACTORY FOR PORT NICKS , SIDES AND CROWNS . ALSO FOR TUCKSTONS, ALUMINA AND MAGNISITES REFRACTORY FOR RE-GENERATORS WALL AND CROWNS .
FURNACE DRAIN IS THE PROCESS TO REDUCE OR ZEROING THE FURNACE GLASS LEVEL FOR HOT OR COLD REPAIR IN SAVE CONDITIONS. DRILLING A HOLE AT CERTAIN LEVEL TO DRAIN MELTING GLASS ANYWHERE AROUND FURNACE AREA . CULLET FILLING IS THE PROCESS TO REACH TO THE FURNACE GLASS LEVEL BY FEEDING WITH GLASS CULLET AFTER CONSTRICTION OR HOT REPAIR . .
HEATING UP THE FURNACE REFRACTORIES ACCORDING THE HEATING UP SCHEDULE DONE BY THE FURNACE DESIGNER DEPENDING ON TYPES OF REFRACTORIES. COOLING DOWN THE FURNACE WITH CONTROLLING THE REFRACTORY SHRINK TO KEEP IT IN GOOD CONDITION CHECKER BURNING USING HOT WORK BURNERS FOR MELTING THE SULPHATES DEPOSITS WHICH CLOGGING THE CHECKER WORK OF REGENERATIVE FURNACE.
1- SIDE WALL OVER COATING 2-BURNERS BLOCK CHANGE 3-PINING OF SUPERSTRUCTURE AND REGENERATORS WALLS 4- FURNACE REFRACTORY INSULATION 5- HOT REPAIR MORTAR FOR AZS , SILICA & ALUMINA 6- HOT REPAIR OF THE REGENERATOR 7- CHANGE RECUPERATOR 8-CHANGE RECUPERATIVE FURNACE TO REGENERATIVE FURNACE 9- CHANGE FIRING SYSTEM 10-FURNACE OPTIMISATION 11- BATCH OPTIMISATION
. EGS TEAM CAN USE A SPECIFICALLY DESIGNED DIAMOND CHAIN SAW FOR THE DEMANDING REQUIREMENTS OF PROFESSIONAL SAWING AND DRILLING AT ANY WALL OF THE GLASS FURNACE . WITH A DEEP CUTS UP TO 25" DEEP CHAIN SAWS WHICH CAN MAKE EASILY CUT THROUGH ANY TYPE OF BRICKS , BLOCKS AND REINFORCED CONCRETE
USING PNEUMATIC DRILLING OF THERMOCOUPLES HOLES AT THE CROWN AND BOTTOM OF THE GLASS FURNACE. DRILLING THE BUBBLIER AND ELECTRICAL BOOSTER HOLES . DRILLING THE HOLES FOR FURNACE WALLS PINNING PNEUMATIC DRILL IS MORE SAFER THAN ELECTRIC DRILLING .
USING A THERMAL CAMERA AND TAKING A THERMAL IMAGES FOR THE COLD FACE OF THE SIDE WALL BLOCKS TO DETERMINE THE BLOCK THICKNESS IS A VERY IMPORTANT ISSUE TO START SIDEWALL OVER COATING .
EGS CAN DESIGN AND FABRICATE ELECTRIC MELTING FURNACE .THE TEMERTURE OF THAT FURNACE FROM 1340 DEGREE C UPTO 1550 DEGREE C.ALSO EGS CAN DESIGN AND FABRICTE LABORATORY ELECTRIC FURNACE WITH TEMPERTURE FROM 1240 DEGREE C UP TO 1500 DEGREE C WITH DEFFRANT TYPE OF HEATING ELEMENS AND MUCH SAFE CONTROL SYSTEM
